DFM before cutting
We review CAD for process fit, wall thickness, tool access, and which tolerances are functionally necessary versus costly.
Integrated Turnkey Manufacturing & Precision Engineering
Multi-axis CNC, Swiss-type turning, Wire EDM, finishing, and inspection under one process owner — so complex parts stay dimensionally coherent from DFM through shipment.
Core machining processes
Five-Axis CNC Machining
Single-setup contours, undercuts, and multi-face features on suitable rigid parts.
CNC Milling
3-, 4-, and 5-axis milling for pockets, housings, and structural components.
CNC Turning
Live-tool turning for shafts, fittings, and rotational interfaces.
Custom Screw Machining
Swiss-type and chuck turning for print-to-order threaded parts.
Wire EDM
Non-contact cutting for hardened alloys, sharp internals, and narrow slots.
Equipment and envelope (reference)
| Area | Reference capability |
|---|---|
| Multi-axis / 5-axis centers | Mazak, Brother, Fanuc and equivalent platforms; work envelope up to about 800 × 600 × 500 mm — confirm per part |
| Swiss / turn-mill | High-rigidity Swiss and chuck turning; Swiss diameters roughly Ø0.5–32 mm; chuck turning up to about Ø250 mm |
| Wire EDM | Sodick / Charmilles class machines for conductive / hardened profiles and sharp internals |
| Metrology | ZEISS SPECTRUM CMM, optical comparators, spectrometers; shop calipers and micrometers |
| Tolerance posture | Standard delivery ±0.10 mm when unspecified; milling/turning selected features to ±0.01 mm; designated critical 5-axis features to ±0.005 mm where material and geometry allow — confirmed via DFM / per drawing |
Multi-process delivery flow
Process pairing
Mill, turn, Swiss, and Wire EDM are planned as one route when geometry needs more than a single process.
Finishing and assembly
Anodizing, passivation, plating, bead blast, and basic hardware integration available as turnkey when ordered.
Inspection scoped to the job
In-house CMM and shop metrology follow the drawing and agreed plan; FAI and MTRs on request.
In-process machining evidence
Coolant-directed cutting on multi-axis and turn-mill platforms keeps critical faces and contours under one process owner. Tool access, fixturing, and secondary operations are planned together so mating features stay coherent when a job spans milling, turning, Swiss, or Wire EDM.
Shop equipment evidence
Enclosed machining centers
Vertical and multi-axis cells for prismatic and multi-face work within the published envelope.
Swiss and turn-mill cells
Live-tool turning for small diameters through larger chuck work — confirmed per part in DFM.
Quality posture
Precision claims are never unconditional. Critical five-axis features may reach ±0.005 mm only where the drawing specifies and DFM confirms material and geometry. Pre-shipment inspection is performed in-house according to the agreed scope. Optional FAI, MTR, and CoC documentation are available on request. Full workflow: CNC machining quality control.
Capabilities FAQ
Can you hold ±0.005 mm on production batches?
Only for designated critical features on suitable materials and geometries. Feasibility is identified during DFM at quote time — it is not a default for every dimension.
Do you support prototype and low-volume?
Yes. Flexible MOQ from single-piece prototypes through low-volume production, with process choice matched to geometry and material.
What is the benefit of DFM before manufacturing?
DFM validates manufacturability, flags risky walls/radii/threads, and confirms which tolerances are worth the cost before you commit to a PO.
Ready to start your CNC project?
Upload your CAD files for a free DFM review and quotation. We typically respond within one business day.